Aluminum Window Profiles The Ultimate FAQ Guide

Aluminum Window Profiles: The Ultimate FAQ Guide

This guide covers all information you’re looking for about Aluminum Window Profiles.

So, before importing Aluminum Window Profiles from China, read this guide.

Is There Difference Between Aluminum Window Extrusion And Aluminum Window Profiles?

Yes, there is a difference between aluminum window extrusion and Aluminum Window Profiles.

One of the most notable differences is in the manufacturing mode.

You will use the extrusion manufacturing method to produce or fabricate the aluminum window extrusion.

On the other hand, you can either use extrusion method or any other manufacturing method to manufacture Aluminum Window Profiles.

Other than that, you can use both Aluminum Window Profiles and aluminum window extrusion to make windows on different applications.

Different types of aluminum window profile

Different types of Aluminum Window Profiles

What Are Thermal Break Aluminum Window Profiles?

Thermal break Aluminum Window Profiles are special type of Aluminum Window Profiles with thermal break technology.

In other words, this type of Aluminum Window Profiles has a reinforcement of polyamide bar between inner and outer bar.

It will create an insulated barrier within the window frame thus slowing down conduction of heat, noise, and cold.

Aluminum window profile with thermal break technology

Aluminum Window Profiles with thermal break technology

What Are The Advantages Of Thermal Break Aluminum Window Profiles?

There are numerous benefits that you will realize when using the thermal break aluminum window.

Here are some of the benefits of using the thermal break Aluminum Window Profiles.

Reduce Conduction Of Heat

Thermal break Aluminum Window Profiles have the ability to slow down conduction of heat 1000 times over.

Implying that, you will have a better experience with thermal break Aluminum Window Profiles in comparison to other profiles.

Prevent Frost And Moisture Condensation

It consists of a three-way sealing structure that separates water vapor cavity and achieve pressure balance of water and air.

This system improves water and air tightness thus achieving a clean and bright effect on the thermal break Aluminum Window Profiles.

Saves Energy

During the winter season, you can save a lot of heating energy as it reduces heat loss by a third.

In summer season, the insulation strips are heated thus reducing loss of energy more through air conditioning.

Environmentally Friendly

Through the application of the heat insulation systems, you can reduce consumption of energy and environmental radiation.

It will reduce heat conditioning which eventually reduce environmental radiation and heating thus conserving the environment.

Proper For Human Health

It is capable of creating a very comfortable environment for human habitation by regulating interior and exterior temperatures.

You will enjoy your time indoors as the window profile balances the body heat and the environmental heat.

Reduces Noise

It has the capability of reducing resonance effect of the sound waves thus maintaining a quiet environment.

Apart from that, it is capable of preventing transmission of sound thus reducing noise by up to 30 DB.

Very Attractive

It comes in a wide array of colors thus making it highly attractive which is a product of proper aluminum anodizing.

You have the freedom of combining more than one color thus increasing the beauty of the window profile.

Which Is The Best Alloy For Aluminum Window Profiles?

Choosing a suitable aluminum alloy for your window profile will depending on your unique requirements and specifications.

Of course there are many aluminum alloys.

However, for Aluminum Window Profiles, we recommend 6063 aluminum alloy.

It is strong, durable, and reliable.

Besides, it has good corrosion resistance and weldability.

Chemical composition of aluminum alloy

Chemical composition of 6063 luminum alloy

Which Factors Should You Consider When Selecting Best Alloy For Aluminum Window Profiles?

When making the Aluminum Window Profiles, you should consider using the best types of materials.

To make the best choice, you should know the properties that you would like on the window profile.

Here are some of the properties of the Aluminum Window Profiles to help you make the right choice.

Strength

You must know the kind of strength that you would like to have on your Aluminum Window Profiles.

Implying that, different alloys have different strengths prompting you to make the most informed choice.

Surface Finish

You should also note that there are numerous types of surface finishes that you can have on the Aluminum Window Profiles.

On that note, these surface finishes match different aluminum alloys which forces you to make the best choice.

Suitability For Decorative Anodizing

You should also consider an aluminum alloy that is highly suitable for anodizing for the purpose of decoration

Corrosion Resistance

In addition to that, you will increase the durability of the Aluminum Window Profiles by using corrosion resistant aluminum alloys.

Machinability

You must also choose an alloy that will give you easy time when it comes to fabrication to make the window profile.

Weldability

Fabrication of the Aluminum Window Profiles also forces you to choose the most suitable alloy that you can join by welding.

Production Economics Or Price

You must also work within a particular budget which you can comfortably afford to avoid straining the production economics.

Does The Type Of Aluminum Alloy Affect The Production Process Of Aluminum Window Profiles?

Absolutely, the type of aluminum alloy affects the production process of Aluminum Window Profiles.

Aluminum has different indices that that determine the quality of assessment suitable for producing Aluminum Window Profiles.

Since there are different types of aluminum, you should expect them to have different characteristics.

With that in mind, you will note that the aluminum alloys affect the production process of Aluminum Window Profiles.

What Are The Processes Involved In The Manufacturing Of Aluminum Window Profiles?

There are four main processes that you will have to follow during the manufacturing of Aluminum Window Profiles.

Here is the main procedure involved in making of the Aluminum Window Profiles.

Aluminum extrusion process

Aluminum extrusion process

1)      Ingot Casting

This is the first step that you will undertake in the process of manufacturing the Aluminum Window Profiles.

Here, you will prepare the ingredients that you need for the manufacturing process of the Aluminum Window Profiles.

Apart from that, you will melt the ingredients and then proceed with casting before homogenizing.

This is the stage where you will determine the chemical composition as well as dimensions of the ingot.

2)      Extrusion Process

This is the main process of making the Aluminum Window Profiles.

At this point, you will go through particular processes such as ingot heating then followed by extrusion.

After that, you will cool the extruded die before straightening it under tension.

As soon as it is straight enough and cool enough, you will cut it into different pieces according to dimension specifications.

When heating the ingot, you should control the temperatures between 400 to 520 degrees centigrade.

Apart from that, you will use a hydraulic press with 800 to 2500 tonnes of pressure.

3)      Heat Treatment

Here, you will heat the aluminum alloy in order to quench and age to get the best mechanical properties.

You can proceed with the heat treatment process after molding to make sure it is in the right form.

4)      Surface Treatment

Finally, you will treat the surface of the aluminum extrusion profile through anodizing.

There are other surface treatments you can opt for even though anodizing gives the best colors.

Which Are The Different Styles Of Aluminum Widow Made Using Aluminum Widow Profiles?

Aluminum window profile

Aluminum window profile

When it comes to styling, you have the freedom of choosing the most suitable window to suit your needs.

Implying that there are quite a number of styles that you can have for your Aluminum Window Profiles.

Here are the main Aluminum Window Profiles styles that you can choose from.

  • Casement Windows
  • Sliding Windows
  • Stacking Windows
  • Fixed Pane Windows

Does The Temper Of Aluminum Window Profiles Impact The Product Quality?

Yes, the temper of Aluminum Window Profiles has an impact on the product quality.

In other words, when choosing the most suitable quality of Aluminum Window Profiles, temper plays a huge role.

These are the different variations that you can achieve from the extrusion of different aluminum alloys for Aluminum Window Profiles.

There are five different types of temper profiles that you have to pay close attention to.

F Temper As Fabricated

These are semi-finished products that you can use in shaping, finishing, and other thermal process to achieve other tempers.

O – Temper Or Annealed

You will use this form of temper to achieve the lowest strength condition of the Aluminum Window Profiles.

H – Temper Or Strained Hardened

You will use this type of temper on non-heat treatment alloys whose strength increases from hardening.

W – Temper Solution Heat-Treated

You will use this type of temper on alloys which age spontaneously or naturally after heat treating.

T – Temper Or Thermally Treated

You will use this on any product that has heat treatable alloys then followed by quenching and aging.

How Do You Measure The Strength Of Aluminum Window Profiles?

You can measure the strength of the Aluminum Window Profiles by examining the impact and tensile strength.

Apart from that, you will have to look at the hardness as well as the ductility of the Aluminum Window Profiles materials.

When it comes to measuring ductility, you will use percentage elongation and percentage reduction tests.

What Are The Applicable Surface Finishes For Aluminum Window Profiles?

Well, there are different types of surface finishes that you can have on the Aluminum Window Profiles.

The surface finish will improve the beauty of the Aluminum Window Profiles and increase corrosion resistance.

Here are the main surface finishes that you can have for the Aluminum Window Profiles.

Anodizing Surface Finish

You can opt for anodizing which involves adding a surface on top of the natural oxide film.

It is an electromechanical process that increases the durability and adds more colors to any type of aluminum alloy.

Power Paint Surface Finish

You can use this process which will leave behind a film that will meet the intense performance criteria.

It involves applying solid powder which will fuse with the aluminum alloy to form the coating.

Liquid Paint Surface Finish

You can apply different colors on the Aluminum Window Profiles with uniform thickness.

It comes complete with VOCs which you can remove through the baking process.

Why Is Tolerance Of Aluminum Window Profiles Important?

It is very important to have a look at the tolerance of the Aluminum Window Profiles.

Here are the reasons why you should look at the tolerance of the Aluminum Window Profiles.

  • Helps in meeting the functional requirements that you desire
  • It will also help in the determination of the maximum permissible die wear
  • Enhance the ability to produce the most suitable shape for the aluminum extrusion
  • In addition to that, it helps in the establishment of necessary press technical conditions like cooling and run out-side.

Are Your Aluminum Window Profiles Lead-Free?

Yes, our aluminum windows profiles are lead free.

Implying that, they are safe not only for you to use but also for the environment.

Apart from that, our aluminum alloys are machinable even without having lead material as a constituent part.

In addition to that, we comply to the RoHS quality requirements which requires exclusion of lead from aluminum alloys.

What Factors Affect The Bending Of Aluminum Window Profiles?

There are different points which can help you identify the most suitable aluminum alloy for bending.

There are particular factors which help in the identification of the aluminum for proper bending.

Here are the main factors affecting the bending of Aluminum Window Profiles.

Bending aluminum profile

Bending aluminum profile

Formability

You should have an aluminum alloy with lower strength ratio to a higher elongation ratio.

In this case, as strength increases, the elongation decreases and if the other decreases another increases.

Bend Radius And Thickness

Since aluminum becomes harder as you bend, you must take into consideration the radius and thickness.

Elongation Percentage

In this case, you will look at elongation in relation to the difference between yield strength and ultimate strength.

Do You Manufacture Custom Sizes Of Aluminum Window Profiles?

Aluminum windows

Aluminum windows

Yes, we do manufacture custom sizes of the Aluminum Window Profiles.

You should provide us with the different sizes or dimensions that you need.

Apart from that, you must also specify the type of aluminum alloy you would like to use.

What Are The Parameters To Check During Quality Assessment Of Aluminum Window Profiles?

During the assessment of the quality of aluminum, there are particular factors that you have to consider.

Here are the main determinants for the right quality of the aluminum materials.

Thickness

Here, you can either choose between the 70 series or 90 series which will determine the type of window profile.

Apart from that, you can also use the 55 series or the 60 series to make the Aluminum Window Profiles.

Tensile Strength

When looking at the tensile strength, you must make sure that it is equal to or greater than 157 N/mm².

Apart from that, you must also pay attention to the yield strength that should be equal to or greater than 108 N/mm².

Color Scale

You must also go for an aluminum alloy that has a proper color scale with obvious chromatic aberrations.

In many cases, you have to confirm that the colors between the two ends of an aluminum is consistent.

Flatness

You have to make sure that there is no bulging or dents on the surface of the aluminum alloy of choice.

Glossiness

In case you spot ash and bubbles on the surface of aluminum alloys, you have to avoid that kind of material.

Degree Of Anodizing

You must also note that the alloy allows a degree of anodized material greater or equal to 10 micrometers.

You can confirm this by scratching the surface just to confirm that the film is erasable.

What Is The Lifespan of Aluminum Window Profiles?

After installing your Aluminum Window Profiles, you should rest easy knowing that they are durable.

Implying that, Aluminum Window Profiles have very high durability spanning to about 45 years.

You should, however, have the best form of maintenance to ensure it reaches the maximum service life.

How Do You Color Aluminum Window Profiles?

Well, you can color the Aluminum Window Profiles after the surface finish to suit any color combination.

Depending on the type of aluminum alloy, you can simply anodize aluminum to provide the most suitable color.

Which Are The New Trends In Aluminum Window Profiles Manufacturing?

As time goes by, you should expect to have better technology and trends on the Aluminum Window Profiles.

The most recent trends that you should expect to have on the Aluminum Window Profiles are.

Multi-tone Surface Treatments

At the moment anodizing does not meet the ever-increasing decorations on the exterior of different buildings.

It is the reason why you should adopt the multi-tone surface treatment on the Aluminum Window Profiles to match decoration specifications.

Electrostatic Powder Spraying

This form of spraying has a better effect on the Aluminum Window Profiles than anodizing.

It makes the Aluminum Window Profiles more resistant to corrosion, slat spray and alkali.

Electrophoretic Coating

You can also opt for electrophoretic coating which makes the exterior of the Aluminum Window Profiles soft and resistant to corrosion.

Which Are The Relevant Industry Standards That Aluminum Window Profiles Should Comply With?

You must also make quality of the Aluminum Window Profiles a priority by adhering to industry standards.

Here are the main industry standards for Aluminum Window Profiles that you should comply with.

  • ISO Quality Standards
  • cGMP Quality Standards
  • BS Quality Standards such as BS 7950 and BS 8213
  • PAS Quality Standards such as PAS23 and PAS24

What Is Aluminum Window Profiles Price?

The price of the Aluminum Window Profiles varies depending on a number of factors.

Here are the main factors that affect the cost you will pay for the Aluminum Window Profiles.

Type Of Materials

You have to understand that different types of Aluminum Window Profiles use different types of aluminum alloys.

In addition to that, you should also understand that the different types of alloys come with different price tags.

Size Of Aluminum Window Profiles

In this case, the bigger the size of the Aluminum Window Profiles, the higher the cost you will pay.

Type Of Aluminum Window Profiles

You should also note that there are different types of Aluminum Window Profiles that you can opt for.

For instance, you will pay more for Aluminum Window Profiles with thermal break properties than one without thermal break properties.

Is There Minimum Order Requirement For Your Aluminum Window Profiles?

Yes, there is a minimum order quantity requirement that you need to adhere to.

The minimum order quantity requirement will vary depending on the manufacturer.

You should also note that you can order more Aluminum Window Profiles above the minimum order quantity requirement.

Do You Have Standard Sizes for Aluminum Window Profiles?

Yes, there is a standard size for the Aluminum Window Profiles.

You can opt for the standard size which is usually high-profile cross-section size.

In this dimension, you can have the 40, 45, 50, 55, 60, 65, 70, 80, 90 and 100mm series.

Apart from that, you can also come up with unique dimensions that will fit your application requirements.

At BanSar, we will help you import all your aluminum windows profiles from China.

We handle all the custom clearance, packaging, booking spaces in ships, and free warehousing, amongst others.

Contact us now for all your freight forwarding needs from China.

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